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Control unit

The control unit is used to control the robot system and its peripherals and to supply them with power. The control unit contains all components for robotics control, safety control, communication, power distribution and interfaces to peripheral devices.

The control unit handles the path and function control of the robot, i.e., calculation of axis movements, program sequence control and synchronization with external processes (e.g., sensors, tools). At the same time, the control unit ensures the electrical power supply to the drives and auxiliary equipment and includes the necessary safety and protective devices, such as an emergency stop interlock, safety relays and surge protection.

The control unit is operated by mean of an external control PC or control tablet. The control PC/tablet is connected to the control unit through an RJ45 Ethernet port.

Control unit

Illustration 11: Control unit

  1. Non-secure M12 connectors
  2. Secure M12 connectors
  3. Carrying handle
  4. LED for robot communication
  5. LED for safety function fault
  6. I/O terminal blocks
  7. Mode operating switch
  8. "Safety Reset" button
  9. Illuminated ON/OFF switch
  10. Ethernet port for control PC/tablet
  11. Ethernet port for peripheral devices
  12. USB ports for peripheral devices
  13. M6 ground connection
  14. Mains connection
  15. Robot communication connection to base module
  16. Power supply connection to base module
  17. Connection to the enabling unit

Controls on top

DesignationDescription
Mode operating switchSwitching between operating modes
"Safety Reset" buttonConfirmation of the safe operational readiness of the system
Illuminated ON/OFF switchActivation/deactivation of robots, control logic and peripheral devices
Green continuous light: Power supply
LED for robot communicationLights up when robot communication is established
LED for safety function faultLights up when a safety function malfunctions

Elements on the left side

DesignationDescription
Ethernet port for control PC/tabletRJ45 port for the connection of a control PC or control tablet
Ethernet port for peripheral devicesRJ45 port for the connection of peripheral devices
USB ports for peripheral devicesUSB ports for two peripheral devices (e.g., camera)
Mains connectionPower input port
Socket with interlock
M6 ground connectionGround connection for the system

Elements on the right side

DesignationDescription
Connection to the enabling unitConnection for the enable unit (SSP Safety System Products GmbH & Co. KG)
Non-secure M12 connectorsNon-secure output connectors
Secure M12 connectorsSecure output connectors
Robot communication connection to base moduleRobot communication connection to base module
Power supply connection to base modulePower supply connection to base module

I/O terminal blocks

I/O terminal blocks of the control unit

Illustration 12: I/O terminal blocks of the control unit

  • S1-S6 — Secure inputs/outputs
  • IO1-IO6 — Non-secure inputs/outputs